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The installation and use of the reducer is directly related to the operation effect of the reducer, and it must meet the technical specifications and standards. The test run time of the reducer should not be less than two hours. The standard for normal operation is that the operation is stable, no vibration, no noise, no leakage, no impact. If there is an abnormal situation, it should be eliminated in time.
The transmission coupling of the reducer should be equipped with protective devices when necessary. For example, there are protrusions on the coupling or gears and sprockets are used for transmission. If the radial load on the output bearing is large, the reinforced type should also be selected.
Before running the reducer, make preparations for operation, remove the vent hole plug of the oil pool and replace it with a vent plug, open the oil level plug screw to check the height of the oil line, add lubricating oil beyond the oil level plug screw until the hole overflows, Then screw on the oil level plug and confirm that it is correct, you can start the test run.
There are many optional types of couplings used in the reducer, but it is best not to use rigid fixed couplings. This type of coupling is difficult to install. Once installed improperly, the load will be increased, which is easy to cause The damage of the bearing may even cause the breakage of the output shaft. When the reducer is installed, special attention should be paid to the alignment of the transmission center axis, and the alignment error cannot exceed the use compensation amount of the coupling used in the reducer.
After the reducer is aligned according to the requirements, a more ideal transmission effect and a longer service life can be obtained. The fixation of the reducer is very important. To ensure stability and firmness, generally speaking, we should install the reducer on a horizontal foundation or base, and at the same time, the oil in the oil drain tank should be able to be drained, and the cooling air circulation should be smooth. If the fixation of the worm gear reducer is not good and the foundation is not reliable, it will cause phenomena such as vibration and vibration, and it will also cause unnecessary damage to the bearings and gears. The reducer is a common power transmission mechanism, which is used in various mechanical transmission systems.
Post time: Nov-14-2022